CommPact Control system Instrukcja Użytkownika Pobierz pdf

Overview

The Rockwell Automation Compact PressMaster System is a cost

competitive, programmable controller-based system used for the control

and monitoring of mechanical stamping presses. Reduce cost and risk by

purchasing a complete system, pre-wired and tested, ready for

installation. The system is designed to modernize your press controls,

increase control system reliability, and reduce downtime by providing

comprehensive operator diagnostics. Compact PressMaster provides

press users, rebuilders, and OEMS a low cost PLC based control system

to remain competitive and reduce risk

System Description

The Compact PressMaster System is a pre-engineered press control

system based on standard Rockwell Automation components available

locally and supported worldwide. Compact PressMaster Systems provide

press control, operator interface with comprehensive diagnostics,

expandability, and motor controls in a single integrated package. The

system is provided, ready to install, with a complete set of

documentation.

The Compact PressMaster System is based on a Bulletin 6556

clutch/brake control with dual processors and software designed by

Rockwell Automation to help customers comply with ANSI B11.1, OSHA

1910.217, CSAZ142-M90, and EN 954. Allen-Bradley motor controls and

an Allen-Bradley PanelView 5.5" monochrome operator interface with

keypad is included, to complete the system and provide maximum

reliability.

Results

A Compact PressMaster System will help provide the following:

• Reduced downtime through advanced diagnostic messages, helpful

operator prompts, and on-line control system troubleshooting.

• Reduced costs and improved system reliability through the use

of standard Rockwell Automation industrial control hardware,

field-proven application software, and a comprehensive

documentation package.

• Increased operational flexibility and expandability, while reducing

costs and risk.

Compact PressMaster Functionality

The Compact PressMaster system is a standard, but expandable, press

control system. The standard/optional functions include:

Standard Functionality

• Safety Interlocks and Light Curtain Interface

• Clutch/Brake Safety Control with Inch, Single Stroke, Continuous,

Micro Inch, and Die Setup Modes of Operation, including a mode

select key switch

• Main Motor Control, including a 25 Hp reversing motor starter and

forward/stop/reverse pushbuttons

• Lubrication Control, including a 1 Hp motor starter and lube verification

• 60 Amp / 460V Flange Mounted Disconnect

• Press Mountable, NEMA 12 Rated Industrial Enclosure

• Operator Fault and Prompt Messages, Alarm Status Operator Screen

on a 5.5" PanelView Display

• One Industrial Brushless Resolver

Reduce operating costs and downtime with reliable and flexible programmable press controls.

• Brake Time Monitoring and 90 Degree Stop Test

• Interface for One Run Station with Anti-Tiedown Protection

• Press Stroking Anti-Repeat and Top Stop Overrun Protection

• Clutch/Brake and Counterbalance Air Pressure Monitoring

• User Immediate and Top Stop Control Interlocks

• 4 Programmable Limit Switch Outputs

Optional Functionality

• Manual or Automatic Slide Adjust

• 8 Channels of Die Protection

• 8 Programmable Limit Switch Outputs

• Hydraulic Overload Control

• Light Curtains with muting

• OEM packages

Legacy Systems

Many systems in the field today are based on relays or "black

box"controls. These systems are often inflexible, difficult to troubleshoot,

limited in features, and expensive to maintain. The Compact PressMaster

solution provides a superior control system with built-in flexibility, a

substantial set of features and low maintenance costs.

Other Press Control Systems

Rockwell Automation offers a complete line of standard and custom

press and automation control solutions for the pressroom. Solutions are

available for a mechanical stamping press (gap, straight side, transfer),

tandem line, hydraulic press, forging presses, die casting, feeder control,

servo transfer feed, and other motion control applications. The

AxisPro™ inter-press automation motion control systems and

TandemPro™ supervisory systems designed to provide line control and

pressroom production data acquisition, are also available. PressPro

press control systems are also available to provide customers a custom

engineered solution, for total press and automation control.

For More Information

Contact the local Rockwell Automation sales representative or

authorized Rockwell Automation distributor for a PressPro system

quotation worksheet. Complete the worksheet and return it to the

Rockwell Automation MetalForming Automation Control Solutions team,

using the telefax number or e-mail address listed on the worksheet. The

worksheet will be used as the basis for a proposal for the configuration

selected. Further information is also available on the Internet at

www.rockwellautomation.com/metalforming.

Allen-Bradley, Compact PressMaster, Axis Pro and TandemPro are trademarks of Rockwell Automation.

Compact PressMaster

™

Control System for

Mechanical Stamping Presses

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433

Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741

Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

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Podsumowanie treści

Strona 1 - Mechanical Stamping Presses

OverviewThe Rockwell Automation Compact PressMaster System is a costcompetitive, programmable controller-based system used for the controland monitori

Strona 2

OverviewThe Rockwell Automation Compact PressMaster System is a costcompetitive, programmable controller-based system used for the controland monitori

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